PRODUCT
Single Stage Cutter Compactor Pelletizing Line
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Type: Single-stage cutter compactor + single screw extruder + pelletizer
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Capacity: 200–2000 kg/h (customized to your plant’s feedstock and output needs)
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Input Materials: PE/PP film & woven bags, rigid scrap, foamed plastics
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Output: Clean, uniform pellets—ready for reprocessing
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Power: ABB inverter-driven conveyors and servo systems
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Automation: PLC-controlled one-button start/stop + remote Bluetooth monitoring
DESCRIPTION
Our Single‑Stage Cutter Compactor Pelletizing Line integrates crushing, compacting, melting, degassing, and pelletizing into a streamlined process. Designed specifically for recycling PE, PP, ABS, PS, XPS, EPS, PVB and wider range of waste plastics (films, woven bags, filament, foaming materials), it delivers uniform, high‑quality plastic pellets ideal for blown film, pipe extrusion, and injection molding lines.
ADVANTAGES
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All-in-One Single-Stage Process: Minimizes labor and space by combining crushing, compaction, extrusion, and pelletizing.
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High Throughput & Low Energy: Custom compactor + extruder optimizes output while managing energy consumption.
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Advanced Melt Quality: Double vacuum degassing and dual-stage filtration ensure pellet cleanliness—especially for printed or high-moisture feedstock.
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Flexible Feeding: Handles soft films, foaming scraps, and rigid materials via adjustable feeding and servo-slide gate.
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Robust Construction: Wear-resistant bi-metal screw & barrel and durable compactor knives for long service life.
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Smart Control: User-friendly PLC interface, remote diagnostics, and safety interlocks streamline operation.
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Global Support: Includes overseas installation, commissioning, on-site training, and stocked spare parts under warranty.
TECHNICAL PARAMETERS
| Machine Model | Compactor Volume (Liter) | Compactor Motor Power (kw) | Screw Diameter (mm) | L/D | Extruder Motor (kw) | Output Capacity (kg/h) |
| CX-ACS-H300/80 | 300 | 37 | 80 | 36 | AC 55 | 160-220 |
| CXACS-H500/100 | 500 | 75 | 100 | 36 | AC 110 | 300-380 |
| CX-ACS-H800/120 | 800 | 110 | 120 | 36 | AC 160 | 450-550 |
| CX-ACS-H1000/140 | 1000 | 132 | 140 | 36 | AC 200 | 600-700 |
| CX-ACS-H1200/160 | 1200 | 160 | 160 | 36 | AC 250 | 800-1000 |
| CX-ACS-H1600/180 | 1600 | 200 | 180 | 36 | AC 315 | 1000-1200 |
PRODUCTS DETAILS
Feeding & Safety
A belt conveyor (with optional roll-off system) transfers film/filament into the compactor. ABB inverters adjust feeding speed based on material fill. An integrated metal detector signals and halts operations if metal is detected—protecting downstream components.
Compactor + Rotary Blades
Rotating and fixed knives in the compactor shred and compress film into flakes, generating frictional heat that pre-dries and compacts material. An air-exhaust system removes moisture and dust—reducing the need for energy-intensive drying.
Sliding Gate with Servo Control
A servo-driven slide gate regulates retention time for pre-drying. Only pre-conditioned material moves forward, ensuring a stable feed and high pellet quality.
Single-Screw Extruder & Barrel
Bi-metallic screw and high L/D ratio barrel plasticize, melt, degas, and homogenize material. Mid and post filters help remove contaminants; double vacuum degassing zones extract volatiles, ensuring clean melt quality.
Pelletizing
The water-ring pelletizer uses die-face cutting to convert melt into uniform pellets. High-speed rotating cutters produce consistent output cooled in water, then dewatered, sieved (via vibration), and blower-transferred into silos.
Control & Monitoring
PLC-based “Intelligent Start/Stop” manages the full line with a single touch. Emergency cut-off included. Seamless Bluetooth-based remote monitoring and data transmission are also part of the package.
FAQ
Q1: What material types can this line process?
A1: PE and PP films/woven bags, PS, ABS, XPS, EPS, PVB, and other hard/foamed plastic scrap.
Q2: What’s the typical output capacity?
A2: Systems range from about 200 kg/h to 2000 kg/h. We’ll recommend models (e.g., PNHS‑100, ACS‑H1200) based on your volume and material type.
Q3: How does the machine handle moisture and contaminants?
A3: Pre-drying via compactor friction heat, vacuum degassing zones remove volatiles, and dual filters plus metal detector maintain melt and pellet purity.
Q4: What level of automation is provided?
A4: Fully PLC-controlled: single-button start/stop, servo-adjusted feeding, and emergency shutdown. Bluetooth-based remote operations and diagnostics included.
Q5: What kind of support is offered post-sale?
A5: We provide installation, commissioning, on-site operator training, a one-year warranty, and stocked spare parts with fast delivery.
Q6: What maintenance does the line require?
A6: Routine cleaning of filters and compactor, knife sharpening or replacement, and regular checks of vacuum, barrel heaters, and water-pellet cooling systems.
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